Cold thermal spray can deliver these fixes in manufacturing

In modern manufacturing, keeping your equipment in good condition can be expensive and time-consuming. Cold thermal spray technologies have emerged as a highly effective way for repairing and coating metal surfaces without the item needing to be out of action for a long time or without needing complex machinery.

Saves Money

Using cold thermal spray techniques can significantly reduce your costs to repair. Instead of replacing expensive machinery or parts, worn surfaces can be restored quickly and reliably, saving both material costs and labour costs . Because repairs are faster, production downtime is minimised, allowing the company’s operations to continue without interruptions.

Reduces Waste

Thermal plasma spray processes, like //www.poeton.co.uk/surface-treatments/thermal-metal-sprays/plasma-coatings/, are highly efficient, depositing only the material needed and giving minimal excess waste.

Unlike traditional machining or welding repairs, which can produce scrap metal and excess by-products, plasma spray coatings apply everything precisely to worn surfaces – reducing raw material consumption. In many factories, when a metal part becomes worn or slightly damaged, the whole part is often scrapped. With thermal spray, only the worn area is rebuilt by adding new material to the surface.

Thermal plasma spray, however, applies coating material only where it is required and it doesn’t involve cutting large sections away like traditional machining, so less material is wasted during the repairing process.

A More Portable Solution

Another major advantage of cold thermal spray solutions is that they are portable. Equipment can often be taken directly to the worksite or production line, allowing repairs to be completed without having to move big, heavy machinery.